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Installation Instructions

Click here to browse instructions and spec sheets by part number.

Videos can help! Click here to check out a list of products that have instructional or informational videos


Accessories:

Accessory Drive Kits:

  • 625-830X Billet Track Serpentine Drive Kits
  • 625-8281/3 Big Block Chevy Crossover Style Serpentine Drive Kits
  • 625-8280/2 Big Block Chevy Crossover Style Serpentine Drive Kits without Power Steering

Air Scoops:

Alternators:

Berkeley Jet Drives & More

Bilge Pumps:

  • 135-26012 - Automatic Float Switch Installation

Cables & Adapter Kits Installation & Specs:

Cleats:

Cooling Systems:

CMI Exhaust Systems:

Dana Marine Exhaust Systems:

Distributors:

  • 620-8560 Billet Electronic Distributor

DriveSync, DriveGuardian, and TrimSync:

ECU Programming:

Electrical:

Engine Guides:

Exhaust Diverter:

Exhaust Header & Tailpipe Measurements:

Exhaust Manifold Systems & Tailpipe Measurements:

Exhaust Tips / Mufflers / Flappers:

Hardin Flame Arrestors & Order Form:

  • Custom Flame Arrestors
  • 625-5175 - Single 4150 Round Flame Arrestor, 3" Element
  • 625-5176 - Single 4500 Round Flame Arrestor, 3" Element
  • 625-5216 - Single 4150 Oval Flame Arrestor, 2" Element
  • 625-5116 - Single 4150 Oval Flame Arrestor, 3" Element
  • 625-5226 - Single 4500 Oval Flame Arrestor, 2" Element
  • 625-5126 - Single 4500 Oval Flame Arrestor, 3" Element
  • 625-5231 - Dual 4150 Oval Flame Arrestor, 8-5/8" Centers, 2" Element
  • 625-5131 - Dual 4150 Oval Flame Arrestor, 8-5/8" Centers, 3" Element
  • 625-5242 - Dual 4500 Oval Flame Arrestor, 8-3/4" Centers, 2" Element
  • 625-5142 - Dual 4500 Oval Flame Arrestor, 8-3/4" Centers, 3" Element

Fittings:

  • 540-222175 - Custom Stainless Fitting 1-1/4" NPT X 1-1/4" Hose Straight
  • 540-222176 - Custom Stainless Fitting 1-1/4" NPT X 1-1/4" Hose 90°

Flywheels and Flexplates:

  • 755-8643 - LS Steel Flywheel Dimensions

Fuel Level Sender:

Fuel Filters and Heads:

  • 625-7669 HP High Volume Fuel Filter/Separator
  • 625-7668 Standard High Volume Filter/Separator

Fuel Pressure Regulators:

Fuel Pumps:

Fuel Pump Switch:

Fuel Valves:

Gauges:

Hatch Actuators/Lifts:

Ignition Switches:

Ignition Brackets:

Intercooler Plumbing:

LED Lighting:

Livorsi Marine Products:

Max Volt Ignition Components:

  • 121-1200 Max Volt Catalyst Eliminator
  • 121-2560 Max Volt MV-D6 Ignition Control Box
  • 121-3560 Max Volt Billet V8 Chevy Distributor
  • 121-3606 Max Volt Billet "Run Ready" V8 Chevy Distributor 

Motor Mounts:

  • 625-8545 - LS Engine Mounts
  • 625-8520 - Front Shipping Engine Mount
  • 625-8521 - Front Side by Side Engine Mount
  • 625-8522 - Front Staggered Engine Mount
  • 625-8820 - Rear Shipping Engine Mount
  • 625-8821 - Rear Side by Side Engine Mount
  • 625-8822 - Rear Staggered Engine Mount
  • 625-8527 - New Style Side by Side Front Engine Mount
  • 625-8528 - New Style Single Front Engine Mount

MSD Ignition:

Navigation Lights:

Nose Cones:

Oil Block Adapters:

  • 625-7914 - Gen 4 Xtreme High Flow Side Inlet Block Adapter
  • 625-7916 - Gen 5/6 Xtreme High Flow Side Inlet Block Adapter
  • 625-7703/625-7704 - Big Block Chevy Gen 4, 5 & 6 Thermostatically Controlled Engine Block Adapter

Oil Coolers:

  • 625-8054 - Bravo Cooler Housing with 8 Plate Stainless Steel Oil Cooler Kit
  • 625-8055 - Bravo Cooler Housing with 13 Plate Stainless Steel Oil Cooler Kit
  • 755-8020 - 13 Plate Stainless Steel Oil Cooler Kit (Port)
  • 755-8021 - 8 Plate Stainless Steel Oil Cooler Kit (Starboard)
  • 755-8022 - 13 Plate Stainless Steel Oil Cooler Kit (Starboard)
  • 755-8025 - Oil Cooler Installation Shim
  • 755-8028 - 8 Plate Stainless Steel Oil Cooler Kit (Port)
  • 755-8029 - 15 Plate Stainless Steel Oil Cooler Kit (Port)
  • 755-8039 - 15 Plate Stainless Steel Oil Cooler Kit (Starboard)
  • 755-8053 - Dual Cooler Flywheel Housing Kit
  • 620-203 / 620-204 - 3" Oil Cooler Bracket Specs

Oil Control Kits:

  • 620-800 Tube Style Engine Oil Control Kit Up To 700HP, Gen 5/6 BBC, Thermostatic
  • 620-801 Tube Style Engine Oil Filter and Control Kit Up To 700HP, Gen 5/6 BBC, Thermostatic
  • 620-802 Tube Style Engine Oil Control Kit Up To 700HP, Gen 5/6 BBC, Thermostatic - Bravo Bellhousing Mount
  • 620-803 Tube Style Engine Oil Filter and Control Kit Up To 700HP, Gen 5/6 BBC, Thermostatic - Bravo Bellhousing Mount
  • 620-804 Tube Style Engine Oil Control Kit Up To 700HP, Gen 4 BBC, Thermostatic
  • 620-805 Tube Style Engine Oil Control Kit Up To 700HP, Gen 4 BBC, Non-Thermostatic
  • 620-806 Tube Style Engine Oil Control Kit Up To 700HP, Gen 4 BBC, Thermostatic - Bravo Bellhousing Mount
  • 620-808 Tube Style Engine Oil Filter and Control Kit Up To 700HP, Gen 4 BBC, Thermostatic - Bravo Bellhousing Mount
  • 620-810 Tube Style Engine Oil Control Kit Up To 700HP, Gen 5/6 BBC, Non-Thermostatic
  • 620-814 Tube Style Engine Oil Filter and Control Kit Up To 700HP, Gen 4 BBC, Thermostatic
  • 620-816 Tube Style Engine Oil Filter and Control Kit Up To 1000HP, Gen 4 BBC, Non-Thermostatic
  • 620-817 Tube Style Engine Oil Filter and Control Kit Up To 1000HP, Gen 4 BBC, Bellhousing Mount, Non-Thermostatic
  • 620-818 Tube Style Engine Oil Filter and Control Kit Up To 1000HP, Gen 4 BBC, Non-Thermostatic - Xtreme
  • 620-819 Tube Style Engine Oil Filter and Control Kit Up To 1000HP, Gen 4 BBC, Bellhousing Mount, Non-Thermostatic - Xtreme
  • 620-820 Tube Style Engine Oil Control Kit Up To 1000HP, Gen 4 BBC, Non-Thermostatic
  • 620-821 Tube Style Engine Oil Control Kit Up To 1000HP, Bellhousing Mount, Gen 4 BBC, Non-Thermostatic
  • 620-822 Tube Style Engine Oil Control Kit Up To 1000HP, Gen 4 BBC, Non-Thermostatic - Xtreme
  • 620-823 Tube Style Engine Oil Control Kit Up To 1000HP, Bellhousing Mount, Gen 4 BBC, Non-Thermostatic - Xtreme
  • 620-824 Tube Style Engine Oil Control Kit Up To 1000HP, Gen 4 BBC, Thermostatic
  • 620-825 Tube Style Engine Oil Control Kit Up To 1000HP, Gen 5/6 BBC, Thermostatic
  • 620-826 Tube Style Engine Oil Control Kit Up To 1000HP, Gen 4 BBC, Thermostatic - Xtreme
  • 620-827 Tube Style Engine Oil Control Kit Up To 1000HP, Gen 5/6 BBC, Thermostatic - Xtreme
  • 620-828 Tube Style Engine Oil Filter and Control Kit Up To 1000HP, Gen 4 BBC, Thermostatic
  • 620-829 Tube Style Engine Oil Filter and Control Kit Up To 1000HP, Gen 4 BBC, Thermostatic - Xtreme
  • 620-830 Tube Style Engine Oil Control Kit Up To 1000HP, Gen 5/6 BBC, Non-Thermostatic
  • 620-831 Tube Style Engine Oil Control Kit Up To 1000HP, Bellhousing Mount, Gen 5/6 BBC, Non-Thermostatic
  • 620-832 Tube Style Engine Oil Control Kit Up To 1000HP, Gen 5/6 BBC, Non-Thermostatic - Xtreme
  • 620-833 Tube Style Engine Oil Control Kit Up To 1000HP, Bellhousing Mount, Gen 5/6 BBC, Non-Thermostatic - Xtreme
  • 620-834 Tube Style Engine Oil Filter and Control Kit Up To 1000HP, Gen 5/6 BBC, Non-Thermostatic
  • 620-835 Tube Style Engine Oil Filter and Control Kit Up To 1000HP, Gen 5/6 BBC, Bellhousing Mount, Non-Thermostatic
  • 620-836 Tube Style Engine Oil Filter and Control Kit Up To 1000HP, Gen 5/6 BBC, Non-Thermostatic - Xtreme
  • 620-837 Tube Style Engine Oil Filter and Control Kit Up To 1000HP, Gen 5/6 BBC, Bellhousing Mount, Non-Thermostatic - Xtreme
  • 620-838 Tube Style Engine Oil Filter and Control Kit Up To 1000HP, Gen 5/6 BBC, Thermostatic
  • 620-839 Tube Style Engine Oil Filter and Control Kit Up To 1000HP, Gen 5/6 BBC, Thermostatic - Xtreme
  • 620-840 Tube Style Engine & Power Steering Oil Control Kit Up To 700HP, Gen 5/6 BBC, Non-Thermostatic
  • 620-841 Tube Style Engine Oil / PS Cooler, Filter and Control Kit Up To 700HP, Gen 5/6 BBC, Non-Thermostatic
  • 620-842 Tube Style Engine Oil / PS Cooler and Control Kit Up To 700HP, Gen 5/6 BBC, Bellhousing Mount, Non-Thermostatic
  • 620-843 Tube Style Engine Oil / PS Cooler, Filter and Control Kit Up To 700HP, Gen 5/6 BBC, Bellhousing Mount, Non-Thermostatic
  • 620-844 Tube Style Engine & Power Steering Oil Control Kit Up To 700HP, Gen 4 BBC, Non-Thermostatic
  • 620-845 Tube Style Engine Oil / PS Cooler, Filter and Control Kit Up To 700HP, Gen 4 BBC, Non-Thermostatic
  • 620-846 Tube Style Engine Oil / PS Cooler and Control Kit Up To 700HP, Gen 4 BBC, Bellhousing Mount, Non-Thermostatic
  • 620-847 Tube Style Engine Oil / PS Cooler, Filter and Control Kit Up To 700HP, Gen 4 BBC, Bellhousing Mount, Non-Thermostatic
  • 620-850 Tube Style Engine & Power Steering Oil Control Kit Up To 700HP, Gen 5/6 BBC, Thermostatic
  • 620-851 Tube Style Engine & Power Steering Oil Filter and Control Kit Up To 700HP, Gen 5/6 BBC, Thermostatic
  • 620-852 Tube Style Engine & Power Steering Oil Control Kit Up To 700HP, Gen 5/6 BBC, Thermostatic - Bravo Bellhousing Mount
  • 620-853 Tube Style Engine & Power Steering Oil Filter and Control Kit Up To 700HP, Gen 5/6 BBC, Thermostatic - Bravo Bellhousing Mount
  • 620-854 Tube Style Engine & Power Steering Oil Control Kit Up To 700HP, Gen 4 BBC, Thermostatic
  • 620-855 Tube Style Engine & Power Steering Oil Filter and Control Kit Up To 700HP, Gen 4 BBC, Thermostatic
  • 620-856 Tube Style Engine & Power Steering Oil Control Kit Up To 700HP, Gen 4 BBC, Thermostatic - Bravo Bellhousing Mount
  • 620-857 Tube Style Engine & Power Steering Oil Filter and Control Kit Up To 700HP, Gen 4 BBC, Thermostatic - Bravo Bellhousing Mount
  • 620-859 Tube Style Engine Oil Control Kit Up To 1000HP, Gen 4 BBC, Thermostatic - Bravo Bellhousing Mount
  • 620-860 Tube Style Engine Oil Filter and Control Kit Up To 1000HP, Gen 4 BBC, Thermostatic - Bravo Bellhousing Mount - Xtreme
  • 620-861 Tube Style Engine Oil Filter and Control Kit Up To 1000HP, Gen 4 BBC, Thermostatic - Bravo Bellhousing Mount
  • 620-862 Tube Style Engine Oil Filter and Control Kit Up To 1000HP, Gen 4 BBC, Thermostatic - Bravo Bellhousing Mount - Xtreme
  • 620-863 Tube Style Engine Oil Control Kit Up To 1000HP, Gen 5/6 BBC, Thermostatic - Bravo Bellhousing Mount
  • 620-864 Tube Style Engine Oil Filter and Control Kit Up To 1000HP, Gen 5/6 BBC, Thermostatic - Bravo Bellhousing Mount - Xtreme
  • 620-865 Tube Style Engine Oil Filter and Control Kit Up To 1000HP, Gen 5/6 BBC, Thermostatic - Bravo Bellhousing Mount
  • 620-866 Tube Style Engine Oil Filter and Control Kit Up To 1000HP, Gen 5/6 BBC, Thermostatic - Bravo Bellhousing Mount - Xtreme
  • 620-876 Plate Style Engine Oil Filter and Control Kit Up To 1000HP, Gen 4 BBC, Thermostatic
  • 620-877 Plate Style Engine Oil Filter and Control Kit Up To 1000HP, Gen 5/6 BBC, Thermostatic
  • 620-878 Plate Style Engine Oil Filter and Control Kit Up To 1000HP, Gen 4 BBC, Thermostatic - Xtreme
  • 620-879 Plate Style Engine Oil Filter and Control Kit Up To 1000HP, Gen 5/6 BBC, Thermostatic - Xtreme
  • 620-880 Plate Style Engine Oil Control Kit Up To 900HP, Gen 5/6 BBC, Thermostatic
  • 620-881 Plate Style Engine Oil Control Kit Up To 1000HP, Gen 4 BBC, Thermostatic
  • 620-882 Plate Style Engine Oil Control Kit Up To 1000HP, Gen 4 BBC, Thermostatic - Xtreme
  • 620-883 Plate Style Engine Oil Control Kit Up To 900HP, Gen 5/6 BBC, Thermostatic - Xtreme
  • 620-884 Plate Style Engine Oil Control Kit Up To 1300HP, Gen 4 BBC, Thermostatic
  • 620-885 Plate Style Engine Oil Control Kit Up To 1300HP, Gen 5/6 BBC, Thermostatic
  • 620-886 Plate Style Engine Oil Control Kit Up To 1300HP, Gen 4 BBC, Thermostatic - Xtreme
  • 620-887 Plate Style Engine Oil Control Kit Up To 1300HP, Gen 5/6 BBC, Thermostatic - Xtreme
  • 620-888 Plate Style Engine Oil Filter and Control Kit Up To 1300HP, Gen 4 BBC, Thermostatic
  • 620-889 Plate Style Engine Oil Filter and Control Kit Up To 1300HP, Gen 5/6 BBC, Thermostatic
  • 620-890 Plate Style Engine Oil Filter and Control Kit Up To 1300HP, Gen 4 BBC, Thermostatic - Xtreme
  • 620-891 Plate Style Engine Oil Filter and Control Kit Up To 1300HP, Gen 5/6 BBC, Thermostatic - Xtreme
  • 620-900 BBC Gen. 4 Oil Filter Relocation Kit - Standard
  • 620-901 BBC Gen. 4 Oil Filter Relocation Kit with Head Mount Bracket - Standard
  • 620-904 Plate Style Engine Oil Control Kit Up To 1300HP, Gen 4 BBC, Thermostatic
  • 620-905 BBC Gen. 5/6 Oil Filter Relocation Kit - Standard
  • 620-906 BBC Gen. 5/6 Oil Filter Relocation Kit with Head Mount Bracket - Standard
  • 620-910 BBC 1000HP Gen. 4 Oil Filter Relocation Kit - Xtreme
  • 620-911 BBC 1000HP Gen. 4 Oil Filter Thermostatic Relocation Kit - Xtreme
  • 620-912 BBC 1000HP Gen. 4 Oil Filter Relocation Kit - Standard
  • 620-913 BBC 1000HP Gen. 4 Oil Filter Thermostatic Relocation Kit - Standard

Oil Filters:

Oil Pans:

Outdrives:

  • 525-3110T1 - Mercury XZ Bravo Gears Kit Part Listing
  • 137-963X - Mayfair Standoff Box Installation

Outdrive Accessories:

  • 755-1002 - Outboard Swivel Rigging Kit
  • 755-1050 - Large 2.5" Outboard Swivel Rigging Connector

Outdrive Showers:

Power Steering:

ProCharger:

Pulleys:

  • 625-8178 - 3-1/4" Serpentine Smooth Idler Pulley
  • 625-8179 - 3-1/4" Serpentine Ribbed Idler Pulley
  • 421-205M - Sea Pump Pulley Mandrel Spec Sheet

Sea Strainers:

Shifters & Controls:

Superchargers:

Starters:

Steering:

Switches:

Mayfair Steering Generation 2 Modular Wing Plate Style

Throttle Linkage:

Timing Tools:

Trim Tabs, Pumps, Reservoirs & Indicators:

Warning Buzzer:

Water Injection Valves:

Water Pickups:

Water Pumps:

  • Hardin Multi-Stage Pump Rear Cover Versions
  • 500-392100 Neovane Repair Kit
  • 625-4178 Gen 4 Stainless Sea Pump Overhaul Kit
  • 625-4179 Gen 4 Stainless Sea Pump Impeller Service Kit
  • 625-4173 Gen 4 Rev. 1 Stainless Sea Pump Rebuild Kit
  • 625-4174 Gen 4 Rev. 2 Stainless Sea Pump Rebuild Kit
  • 625-4175 Gen 5/6 Stainless Sea Pump Rebuild Kit
  • 625-4166 SINGLE STAGE GEN 1 MASTER REBUILD KIT
  • 625-4167 DUAL STAGE GEN 1 MASTER REBUILD KIT
  • 625-4168 TRIPLE STAGE GEN 1 MASTER REBUILD KIT
  • 625-4169 SINGLE STAGE GEN 2 MASTER REBUILD KIT
  • 625-4170 DUAL STAGE GEN 2 MASTER REBUILD KIT
  • 625-4171 TRIPLE STAGE GEN 2 MASTER REBUILD KIT
  • 625-4177 525/700 2 STAGE MASTER REBUILD KIT
  • Version Identification Guide for Hardin Gen. 4 and 5/6 Stainless Sea Pump Housings
  • 625-4100 Gen 4 Stainless Steel Pump And Bracket Mercury Sea Pump Assembly Installation
  • 625-4101 Gen 7 Sea Pump with Pulley Installation
  • 625-4102 Gen 7 Sea Pump Installation
  • 625-4131 Gen 7 PLUS Sea Pump with Pulley Installation
  • 625-4132 Gen 7 PLUS Sea Pump Installation
  • 625-4204 Gen 7 Sea Pump Deluxe rebuild Kit
  • 625-4101 (Sep. 19 Notice) Gen 7 Sea Pump with Horizion Engine Bulletin Notice September 2019
  • 625-4102 Replacement Mercury Sea Pump for Mercury 1075
  • 625-4115 Hardin Marine Ram Force Gen I and Gen II Differences
  • 625-4115 Hardin Marine Ram Force Gen II Breakdown
  • 625-4118 Mercruiser Gen 5/6 Replacement Lifetime Series Stainless Steel Sea Water Pump
  • 625-4176 2 Stage sea pump for HP525 ,600SCI, and 700SCI Mercury Racing applications
  • 625-4219 2 Stage sea pump for HP525 ,600SCI, and 700SCI Mercury Racing applications, Single Port Common Out
  • 625-4180 Basic Single Stage Sea Pump Service Kit
  • 625-4181 Basic Dual Stage Sea Pump Service Kit
  • 625-4182 Basic Triple Stage Sea Pump Service Kit

Westland Boat Covers:

Wiring Harnesses:

Xtreme Offshore Shifter Controls: