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500 Bulldog GM 540 V8 1990-1996 - Serial 0C577254 Thru 0F745405 - Crankshaft And Pistons And Conn Rod Assy

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Untitled Document
Note1 : WHEN ORDERING OVERSIZE PISTONS FOR THIS ENGINE, IT IS RECOMMENDED THAT THE CRANKSHAFT, ROD AND PISTON ASSEMBLY BE REBALANCED BEFORE ENGINE IS REBUILT
NOTE 2: THE EXTERNAL BALANCED CRANKSHAFT WILL SUPERCEDE TO THE NEW INTERNAL BALANCED CRANKSHAFT. IF CHANGING CRANKSHAFTS IS REQUIRED ON A PRE -1998 (500 BULLDOG) ENGINE, IT WILL ALSO REQUIRED A NEW INTERNAL BALANCED FLYWHEEL AND DAMPER
NOTE 3: REFERENCE SERVICE BULLETIN 97-3
Ref. OEM Part # Hardin # Mallory # GLM # Other # Description Num Req. Superceded From Special Notes
1 789-813058T1         PISTON ASSEMBLY (STANDARD) 8 789-813058A1
1 789-813059A1         PISTON ASSEMBLY (.030 OS) 8
(SEE NOTE #1)
2 17799         RETAINER-Piston Pin 32   This Part is No Longer Available
3 39-818629         RING SET-Piston (STANDARD) 1

3 39-4273335         RING SET-Piston (.035 OS) 1

4 8M0051198         BEARING SET (STANDARD) 1 31-848112
4 23-8M0053549         BEARING SET (.010 US) AR 23-6117110 4
5 17-843378         PIN-Dowel (.250 Dia.)-Rear Main Cup 2 17-35312
6 26-14756         SEAL-Oil 1
5
7 15-98184         SHIM-Oil Seal AR   This Part is No Longer Available 4,5
8 230-81003         FLYWHEEL 1   This Part is No Longer Available (DRIVELINE MODELS) (EXTERNAL BALANCED) (SEE NOTE #3)
8 230-742412         FLYWHEEL 1 230-74241 This Part is No Longer Available (DRIVELINE MODELS) (INTERNAL BALANCED) (SEE NOTE #3)
9 230-6540         FLYWHEEL 1
(BRAVO MODELS) (EXTERNAL BALANCED) (SEE NOTE #3)
9 230-742412         FLYWHEEL 1 230-74241 This Part is No Longer Available (BRAVO MODELS) (INTERNAL BALANCED) (SEE NOTE #3)
10 10-845757         SCREW (.437-20 x 1.00) 6 10-49845
11 8M0051206         DRIVEPLATE 1 816618 (DRIVELINE MODELS)
12 861523A9         COUPLING ASSEMBLY 1 18311A17 (BRAVO MODELS)
13 22-49099         FITTING-Grease 2
(BRAVO MODELS)
14 12-20572         WASHER 6
(BRAVO MODELS)
15 10-14883         SCREW (.375-16 x 1.125) 6
(BRAVO MODELS)
16 10-35091         SCREW (.375-16 x 1.00) 12

17 13-35048         LOCKWASHER (.375) 12

18 645-815907         CONNECTING ROD ASSEMBLY 8

19 42839         BUSHING-Conn Rod 8

20 17-816986         PIN-Dowel-Crankshaft 1   This Part is No Longer Available
21 23-841447A1         BEARING SET (STANDARD) 1 31-848110 This Part is No Longer Available
21 23-8M0030982         BEARING SET (.010 US) AR 23-6117010 4
22 2408-848108         CRANKSHAFT 1
(EXTERNAL BALANCED) (SEE NOTE #2) (SEE NOTE #3)
22 2408-849470         CRANKSHAFT 1   This Part is No Longer Available (INTERNAL BALANCED) (SEE NOTE #3)
23 28-34466         KEY-Crankshaft 2

24 23-823108         BUSHING-Pilot-Crankshaft 1
(DRIVELINE MODELS ONLY)
- 27-99386A96         GASKET SET-Engine Overhaul -

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